Pitch Pans (Pitch Pockets) • Roof Flashing Explained
By Roof Online Staff • Updated September 16, 2022
Table of Contents
- Pictures of Pitch Pans
- Pitch Pans: Basic Information
- Useful Links for Information on Pitch Pans
Pictures of Pitch Pans
Pitch Pans: Basic Information
Other Terms for Pitch Pans
Pitch pans are also called pitch pockets, penetration pockets, pitch boxes, or sealant pockets. “Pitch pocket” is the most common alternative name, and the use of one name or the other by roofers typically depends on what geographical region you’re in. We’re going to use both in this article.
The first pitch pockets were used to hold actual pitch. The original roofing pitch was derived from the sap of pine trees. Pine pitch was replaced by coal tar pitch, a by-product of coal processing, in the late 1800’s.
Coal tar pitch was the main waterproofing material in the flat roof industry for around a century, from the 1860’s to the 1960’s.
So that’s where the name comes from, even though actual pitch is almost never used any more.
What is a Pitch Pan?
A pitch pan is a type of roof flashing for small or irregular roof penetrations.
Pitch pockets look like boxes, rings, or cylinders made out of sheet metal (normally galvanized steel) or a pre-molded polymer. Although they are usually open at the top, some specifiers require pitch pockets to have covers on them for added weather protection.
Pitch pockets function as containers for the relatively large amount of sealant required to seal these small or irregular roof penetrations.
What Pitch Pockets are Used For
Pitch pockets are used to flash roof penetrations which would be difficult to flash in any other way: small penetrations such as electrical conduits, irregularly-shaped penetrations such as I-beam supports, or multiple small penetrations very close together.
Types of Sealant Used
The type of sealant used in a pitch pocket depends on the type of roof system the pitch pocket is a part of. The sealant has to be compatible with the roofing material, or it will not bond properly and the seal will fail.
Pitch pans on single-ply roofs like EPDM, PVC, or TPO require special pourable sealants formulated to be compatible with that system.
After the sealant container is opened, the sealant is poured into the pitch pan and then hardens. The roofing system manufacturer will either provide the sealant or specify which one to use.
Pitch pockets on asphalt roofs typical use asphalt cutback mastic, or roofing cement, which is basically asphalt mixed with mineral spirits.
This material is soft out of the bucket and easily packed into the pitch pocket with a trowel. After being exposed to the air it hardens in place.
Problems with Pitch Pockets
Pitch pockets are notorious as a source of leaks. Sealant shrinks and degrades over time, leading to eventual leaks. The item being flashed by the pitch pocket may vibrate or shift in the wind and break the seal, especially as the sealant gets older.
The relatively small flange commonly found on metal pitch pans makes it difficult to provide an adequate tie-in with the roof membrane; failed stripping (stripping is the roofing material used to integrate the flange with the roof membrane) is another source of leaks.
Pitch Pans and Roof Maintenance
Because of these issues, and the high risk of roof leaks developing at pitch pocket locations, you should make pitch pockets a high priority during preventative maintenance inspections. Ideally, they should all be checked twice a year.
Inadequate sealant should be properly topped off immediately.
If you have pitch pans filled with asphalt cutback (asphaltic roofing cement or “mastic”), the existing material should be cleaned with a wire brush, and new material should be packed into the pitch pan on top of it.
Make sure that the material is rounded on top to shed water. You don’t want water to get trapped inside the pitch pan. It’s not an issue if the new roof cement overflows the box.
If your pitch pocket was filled with a pourable sealant, top it off with another pourable sealant. Use a wire brush to remove any debris and to scarify the surface of the old sealant for better adhesion. Then use water and a cloth to wipe off any remaining grit or dust.
Wait until it’s completely dry before adding the new sealant.
Unless you know for certain that compatibility will not be an issue, never use silicone sealant. Silicone sealant is incompatible with many roofing materials unless the proper primer is used.
Simply caulking the tops of the pitch pans is also a bad idea, as you will not be able to achieve a proper long-lasting seal this way.
Don’t Use Pitch Pans if You Don’t Have To
Sometimes you have to use a pitch pan. Sometimes it can’t be helped; a pitch pan is the only reasonable way to flash some roof penetrations.
But a pitch pocket should be considered a flashing of last resort.
At curbed HVAC units, conduit lines should be routed down into the building inside the curb, underneath the unit, if possible. A gooseneck penetration flashing is preferable to a pitch pan, and can accommodate flexible conduits or cables.
Useful Links for Information on Pitch Pans
4. Building Codes: Pitch pockets are not specifically mentioned in the model building codes of the International Code Council, but they are broadly covered by 1503.2 Flashing in the International Building Code and R903.2 Flashing in the International Residential Code. To see language in a building code that has been amended to mention pitch pans specifically, see 1514.2.5 Roof Penetration Flashing from the 2017 Florida Building Code.